conveyor system manufacturers

Introduction to Conveyor Systems – Types, Benefits, and More

What Are Conveyor Systems And Why Are They Brilliant For Mechanical Handling?

A conveyor system is a common piece of mechanical handling equipment used in many sectors to transport items, raw materials, products, and other materials from one location to another, usually within the same area or building. They’re ideal for companies that deal with bulky items, sharp objects, raw materials, and mass-produced goods.

Conveyor systems are popular in the material handling and packaging industries, as well as the manufacturing industries because they allow for speedy and effective movement of a business’s supplies and products, as well as the ability to carry large goods such as vehicles down a production line.

Because of the multiple advantages that conveyor systems provide, they are widely used across a variety of industries.

  • Conveyors can safely carry materials from one level to another, which would be difficult and costly if done by humans.
  • They are much safer than using a forklift or other machine to transfer things, and they can be mounted practically anyplace.
  • They are capable of transporting loads of diverse forms, sizes, and weights. Many also have improved safety features that aid in the prevention of accidents.
  • Conveying systems are available in a range of configurations, including hydraulic, mechanical, and fully automated systems, all of which can be customized to meet specific requirements, thanks to the excellent conveyor system manufacturers.

In Which Industries Are Conveyor Belt System Thriving?

Material handling and conveyor system manufacturers are seeing significant expansion in industries such as automotive, pharmaceutical, packaging, and various manufacturing plants. In the construction industry, portable conveyors are also gaining popularity, and by 2014, the buy rate for conveyor systems in Europe, North America, and Asia is expected to increase even more. The most frequent types of conveyors acquired at packing factories and industrial plants include line-shaft roller conveyors, chain conveyors, and conveyor belts, which are used for product finishing and monitoring. Conveyors are increasingly being used in the commercial and civil sectors, such as at airports, shopping malls, and other locations.

What Are The Benefits Of Using Conveyor Systems?

conveyor systems

One of the most important factors to consider when choosing a conveyor system is the material that will be delivered. Size, abrasiveness, flowability, moisture content, corrosiveness, and the temperature at which it must be kept are all significant factors to consider. If the material being transported is powders, granules, pellets, fibers, or flakes, the particle size, weight, and density should all be taken into account. Moreover, the benefits of conveyor systems include:

  • Increases productivity and dependability by automating repetitive movements.
  • Product movement that is intelligent and attentive maintains products safe, buffered, and reduces product loss.
  • Ergonomics are improved by reducing worker walking and product physical handling.
  • System integration of the conveyor belt system that is seamless aids in the support and enhancement of automation technology and operations.
  • Picking, sorting, loading and unloading, workstations, and more are all supported by this modular and versatile solution.

What Are The Different Types Of Conveyor Systems?

conveyor belt system

Belt

Belt Conveyors are material handling systems that transport items or materials using continuous belts. Between two end-pulleys, the belt is expanded in an unending loop. A roll is usually present at one or both ends. The conveyor belting is supported by a metal slider pan for small loads where little friction is provided to the belt to generate drag, or by rollers for heavier loads. Motors with variable or constant speed reduction gears supply the necessary power.

The belts themselves can be made of a variety of materials, which should be chosen based on the conditions in which they will be used. Rubber, plastic, leather, cloth, and metal are all common materials for conveyor belting. Conveyor belting material that is thicker and stronger is required to transport a larger load. Belt conveyors are usually driven and can run at a variety of speeds, depending on the amount of material that needs to be moved. A conveyor belt system can be operated vertically or horizontally, and it can even be slanted. For bulk or heavy items, belt conveyors can be troughed.

Powered Roller

Powered roller conveyors transport products using powered rollers set in frames. The drive type, roller diameter and material, and axle center dimension are all important requirements. Powered roller conveyors are generally employed in material handling applications where product conveyance is required. A conveyor belt system, chains/sprockets, and motorized rollers are examples of different drive types. Food processing, steelmaking, and packaging are just a few of the applications for powered roller conveyors.

Roller Conveyor Systems

Roller Conveyors employ parallel rollers installed in frames to transport products by gravity or by hand. The roller diameter and axle center size are important parameters. Roller conveyors are commonly used in material handling applications like loading docks, baggage handling, and assembly lines, among others. The rollers are not powered and move the product by gravity if mounted vertically or manually if mounted horizontally. Depending on the use and available floor space, the conveyor systems can be straight or curved.

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